Choosing Between Custom and Modified Linemaster Foot Switches

When you’re designing equipment that depends on precision control, every component plays a part in how your system performs. Foot switches are no exception - they need to be safe, responsive, and built to handle the conditions they’ll face.

Sometimes, that means the standard model isn’t quite right. Maybe you need a specific connector type. Maybe your operator setup calls for a different cable length or housing. Or maybe your application demands something purpose-built from the ground up.

Linemaster gives you options - and we’ll help you choose the right switch for your design. Whether that means modifying an existing model or developing something completely new, knowing which approach best suits your project can save valuable time, reduce cost, and keep your build on track.

Two Paths to the Perfect Fit

Linemaster, a global leader in medical and industrial foot controls, offers one of the most comprehensive ranges on the market - from standard catalogue models to fully engineered custom builds. For many projects, the choice comes down to two approaches: custom or modified.

1.    Modified Switches

A modified Linemaster switch is built from a proven design and adjusted to suit your setup - for example, connector swaps, cord length changes, or additional buttons.

Best for: Projects needing small but specific changes to a trusted design.
Lead time: Typically, 1–2 months.
Cost: Lower cost and faster turnaround using existing components and approvals.

2.    Custom Switches

A custom Linemaster switch is a purpose-built design created from the ground up to meet unique performance or compliance needs - such as wireless operation, a custom PCB design, or specialised ergonomics.

Best for: Applications requiring entirely new features or configurations.
Lead time: Around 3–6 months, depending on complexity.
Cost: Higher upfront investment due to additional engineering and validation requirements.

When to Choose a Modified Design

If your requirements are functional rather than fundamental, a modified switch is often the smarter option.

Because modifications are built on proven Linemaster platforms, you’ll benefit from:

• Faster turnaround - minimal engineering and testing delays

• Lower costs - existing parts and compliance data are reused

• Reliable performance - backed by Linemaster’s manufacturing quality

For OEMs and builders working to tight project schedules, modification offers the best balance between performance and practicality.

When a Custom Solution Adds Value

A custom design makes sense when your equipment demands something that doesn’t exist in the standard range. For example:

• Unique control logic or multi-function operation

• Wireless or variable-speed control requirements

• Compliance with medical documentation and traceability standards

Custom builds take longer, but they deliver a perfectly tailored control solution built to your exact specifications.

Why Engineers Trust Linemaster

Linemaster’s reputation is built on reliability, precision, and versatility. With over 550 standard catalogue models, and expertise across electric, pneumatic, variable-speed, and wireless designs, Linemaster supports the world’s leading OEMs in both medical and industrial markets.

Every switch is engineered for durability and operator safety, whether it’s controlling delicate medical equipment or driving heavy-duty industrial systems.

Supported Locally by Switches Plus

At Switches Plus Components, we make it easy to source Linemaster foot switches from standard models to custom-engineered designs, with local support and fast, reliable service.

If you’re weighing up whether a modified switch will meet your needs or a custom design is the right investment, our team can help you evaluate both options based on your application, volume, and project timelines.

The Takeaway

Every project is different, and so is every Linemaster foot switch. Whether you’re designing new equipment or improving an existing control system, we can help you find the Linemaster solution that fits your design, your deadline, and your budget.